Optimising liquid cooling for efficiency

Explore how liquid cooling improves uptime, reduces water and energy use, and how smart control strategies can boost operational efficiency in data centers.

In this module, we’ll explore the water‑ and energy‑saving benefits of liquid cooling systems in data centers. We’ll also look at the importance of uptime and system reliability and how control strategies can optimise operations to reduce costs and improve efficiency—let’s get started.

Data centers are the backbone of today’s digital world. They store and process the vast volumes of information that power businesses, public services, and everyday life. If a data center goes offline, critical applications and services can become unavailable, disrupting operations and affecting users around the world. That’s why maintaining uptime and system reliability are essential.

Each data center is assigned a tier level reflecting its ability to stay online during maintenance or unexpected failures. The higher the tier, the greater the redundancy and uptime. High-tier facilities are crucial in sectors like healthcare, finance, cloud service and e-commerce, where even brief downtime can have serious consequences.

The most reliable data centers are allowed a maximum of just 26.3 minutes of downtime per year, highlighting just how critical reliability is. Why does this matter? Because in a 24/7 digital economy, uptime is everything. Downtime leads to… lost revenue, … operational disruption, …and reputational damage.

Consistent cooling is critical to maintaining uptime, but it consumes a lot of energy and water, particularly in traditional air-cooled data centers. Air systems often rely on evaporative cooling towers, which use large volumes of water to remove heat. In hot climates, water consumption becomes even more significant, as the opportunity for free cooling is limited.

Liquid cooling systems address these challenges by using fluids with much higher thermal conductivity than air, allowing them to operate at higher temperatures. This increases the opportunities for free cooling throughout the year, often supported by dry coolers that efficiently dissipate heat.

While some systems use fully closed loops to minimise water loss, others may still incorporate evaporative cooling methods. This allows liquid cooling to significantly reduce water consumption while improving energy efficiency.

Because liquid cooling systems can operate efficiently at higher facility water temperatures, they can make greater use of free cooling. This can eliminate the need for chillers, lowering overall energy consumption. This is much harder to achieve with air-cooled systems, which run at lower FWS temperatures and often need chillers to reach the desired levels.

As cooling accounts for up to 38% of a data center’s energy use, let’s take a look at how energy-efficient liquid cooling is. Data centers measure their efficiency using power usage effectiveness (PUE). A typical air-cooled facility might have a PUE of 1.5 to 2.0, whereas liquid cooling can achieve values as low as 1.05 to 1.2.

This means a much larger share of energy goes directly to powering IT equipment rather than cooling. With this improved efficiency, data centers can add more server capacity without increasing their total power consumption.

While liquid cooling offers significant improvements in efficiency, data centers can achieve even greater savings by managing how and when cooling is delivered through smart control strategies. Data centers do not run at 100% load all the time, so cooling systems should adjust to match actual server workloads. This ensures cooling is delivered where and when it’s needed.

Electronically controlled pumps, known as E-pumps, use variable frequency drives (VFDs) and integrated sensors to adapt in real time. Unlike traditional systems that rely on fixed-speed pumps and manual balancing valves, E-pumps intelligently adjust flow rates to meet temperature or differential pressure requirements. This reduces energy use, avoids overcooling, and improves system responsiveness. Advanced control strategies also simplify commissioning and maintenance by eliminating the need for manual valve adjustments. Over time, this lowers operational costs while improving performance and reliability.

When combined with smart control strategies, liquid cooling keeps data centers running with less water, less energy, and greater efficiency. In the next module, we’ll look at E-pumps with integrated frequency converters and their role in optimising system performance within liquid cooling setups.